this post was submitted on 30 Sep 2024
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The falling prints i think have issues in the same spots, there are relatively small patches around the print surface that don't print very well, though they don't seem to correspond to the bed leveling screws or anything. Now that i say that I'll have to check that I'm using the mesh level correctly when i get home.
I'm still using a Bowden type extruder. The extruder itself is a generic aluminum one. My filament is run out of a sunlu dryer by the side of the machine.
I think i actually raised the jerk at one point to reduce the radius on corners, so i can bring that back down again and experiment with acceleration.
Hmm I'm out of ideas then, sorry. Still wouldn't hurt to do a single-layer test print (there are various models that put squares all around the bed) just to see how that's looking. If the issue had been confined to one side or one corner it might have been a mechanical issue, but random areas makes it a lot harder to figure out.
If I remember right, jerk settings should be rather small, like single-digits, but I think calibrating your e-steps will go a lot further for cleaning up the prints.
One other step (and of course I cannot remember what this is called) is related to calibrating the filament 'pressure' along each path. It takes a bit of work to set up but the goal is to create a profile so you get a perfectly consistent amount of filament extruded through the entire length of a path, which compensates for excess amounts at the beginning and end of each path, or too little extrusion through the middle. You might even have to compile your own firmware to enable it if there's not an option in Marlin to turn it on from the software (I was compiling my own anyway for a DIY direct-drive extruder), but it really does make a difference and it's a set-and-forget thing that you only really need to do once.